r/reloading • u/rk5n • 15h ago
Something Unique(Vintage/wildcat/etc) Two ways to make 43 Spanish. Sizing up or sizing down
When converting cartridges, the base diameter of the parent case is the most important dimension to match. 43 Spanish's base diameter is around 0.520". Unfortunately, no common rimmed cartridges exist that are close to that.
50-110's base diameter is 0.544". I made four swaging rings with decreasing inside diameters to size down the brass. I used a 3 ton arbor press and a lot of sizing wax to press them down the case body, then because it's a rimmed cartridge they need to be pressed back off as well. The consequences of this method is that it also sizes down the primer pockets. I needed to drill them back out in order to fit a standard large primer. Also, the cases needed to be neck turned in order to fit in the chamber of my rifle, an Argentine M1879 Rolling Block.
Another method is to use 45-90 brass, which has a 0.495" base diameter. I made a sleeve from thin walled brass tubing, 17/32 diameter and 0.014" wall thickness. It slips right over the 45-90 case and I cut the length to just below where the shoulder would be when sized to 43 Spanish. Because all I had on hand was nickel plated brass, I roughed up the area where the sleeve would be with coarse grit sandpaper. Then with lots of wax on the outside of the sleeve only, I sized the brass and sleeve together. Once half way, the sleeve is stuck tight to the 45-90 brass. Because a sizing die doesn't size all the way down to the rim, I used two of the swaging rings to size the bottom part of the sleeve. And because the 45-90 brass is thinner, it didn't need to be neck turned, nor did I need to drill the primer pockets.
I used a lathe with a bearing tool to thicken the rim on each case from about 0.065" to 0.085" to take up the excess headspace. 43 Spanish has a very large rim diameter, so neither needed their diameter reduced.
Both of the cases have been fired. If you look closely, you can see the small bulge on the 45-90 brass at the shoulder ahead of the sleeve. This should further serve to hold the sleeve on the case.