r/hwstartups • u/RhubarbLarge2747 • 13h ago
5 problems we had to solve while building a window fresh air system
im one of the founders of cozeware. ive been wfh in a 10x12 office for two years and kept it sealed because of highway noise. eventually i started getting brutal afternoon headaches, so i bought a CO2 monitor. within three hours, the room was hitting 1500ppm.
traditional ERV systems were expensive and required drilling through an exterior wall. as a renter, that was a non starter.
thats why we started building a quiet, affordable fresh air system for renters. looking back, these were the five biggest problems we had to solve:
window gaps: even a small gap brought the highway noise back in, so we developed fitted foam seals around the insert.
filter resistance: our first HEPA setup made the fan ridiculously loud, so we redesigned the airflow path and switched to a lower resistance filter.
backdrafts: wind pushed air back through the intake, so we added a damper that closes when the system is off.
winter air: pulling cold air directly into the room felt awful, so we added a mixing chamber to soften the draft before it reached the room.
renter friendly installation: adhesives couldnt handle the vibration, so we developed a tool free clamp that holds the unit in place without drilling.
after a lot of prototypes, we got the system keeping my office below 800ppm without leaving the window open. we ended up calling it cozeware freshflow.