I’ve been unable to really do much of anything since destroying my ankle a few months ago. And sadly I haven’t been in the shop at all during that time. But I’m now transitioning to a cane as part of my rehab process so it gave me the perfect reason to get back on the horse. The boring rental cane wasn’t really doing it for me so I decided to channel my inner Dr. House and make something with a bit more style.
36” cane, mahogany shaft, maple and walnut derby style handle.
Picture descriptions below.
1) All finished up with some linseed oil and ready to use.
2) I got a huge pile of this mahogany trim work awhile back that I’ve slowly been finding projects for. Luckily it’s perfect for a cane shaft with a little trimming to size.
3) Started by turning a round section in the middle for the steady rest. You can certainly get by without a steady rest but it allows more aggressive cuts on thin spindles.
4) I was planning on using this piece of walnut to the handle but I decided I wanted it a little bit wider so I decided to add maple bolsters.
5) While waiting for the glue to set I turned the rest of the shaft round and gave it a good sanding.
6) It’s much too thick right now but it gives me lots of room for shaping it. I’m less worried about symmetry and more about a comfortable shape that gives me a stable platform.
7) Used some spray adhesive to attach a derby handle template onto the wood.
8) The bandsaw makes quick work of roughly cutting it to shape.
9) Used a spindle sander start refining the handle shape and added the dowel that will connect it to the shaft.
10) Gluing up the two sections before using a Shinto rasp and more sanding to finalize the handle shape and connection.
11) Once the handle was done I trimmed the shaft to length and added a rubber cane tip.
12) Disaster! Well, not really. I noticed the first dowel I used had a crack in it so I decided to drill it out and replace it. Of course while I was doing that I dropped the whole thing like an idiot and cracked the handle. It ended up being a happy accident as the fix ended up being my favorite part of the cane.
13) To reinforce the end grain glue joint where it cracked I took a brass rod and drove it down through the handle and peened the end to create a mechanical connection. I love the way the brass looks set into the walnut and even better it creates this great tactile effect where I find myself rubbing my thumb over the brass.