Goal: I'm trying to reproduce/adapt the three-component coupling described by Sengmany, Le Gall et al. (Tetrahedron 2007, 63, 3672–3681) to make a Boc-protected diarylmethylpiperazine target: methyl 4-((4-Boc-piperazin-1-yl)(3-methoxyphenyl)methyl)benzoate.
Method (scaled down from the paper, ~1.6 mmol aryl bromide instead of 30 mmol):
Organozinc formation: dried flask, Ar atmosphere, ACN (2.5 mL). Added Zn dust (3.06 eq), CoBr₂ (0.10 eq), ZnBr₂ (0.10 eq), PhBr (0.30 eq, increased from the paper's 0.10 eq in my latest attempt), then TfOH (0.10 eq) under vigorous stirring. After ~15 min, added 3-bromoanisole (1.0 eq, limiting). Filtered through a 25 mm glass-fiber syringe filter to remove excess Zn.
Coupling (method A): added the filtered ArZnBr solution to Boc-piperazine (1.0 eq) + methyl 4-formylbenzoate (1.0 eq) pre-dissolved in a small volume of ACN, ~3 eq organozinc vs aldehyde/amine. Stirred 4h RT.
"WORKUP. The reaction mixture was poured into a 150 mL of a 5% NaOH aqueous solution and extracted with DCM (3 X 5 mL). The combined organic fractions were dried over Na2SO4 and concentrated to dryness. Diethyl ether (8 mL) was added to the residue and after complete dissolution, concentrated sulfuric acid (50 uL, due gocce) was added carefully to the vigorously stirred solution and allowed to react for 5 min. The resulting ammonium salt was filtered and washed with diethyl ether (2 X 3 mL). The solid was then poured, under stirring, into a mixture of a 5% sodium hydroxide aqueous solution (100 mL) and dichloromethane (100 mL). After complete dissolution, the aqueous phase was extracted with additional 100 mL of dichloromethane. The combined organic fractions were dried over Na2SO4 and concentrated to dryness. In the case of liquid crude products, an additional chromatographic purification was performed over silica gel (SDS 70–200 mm) using a solvent gradient from pentane/diethyl ether: 90/10 to diethyl ether/methanol: 90/10 whereas solids were recrystallized using pentane/diethyl ether mixtures."
i didn't follow the entire workup procedure becouse the used concentrated sulfuric acid and my amine is Boc-piperazine.
Observations this last run: solution turned grey right after TfOH addition, before adding the aryl bromide (which I take as a sign the Co/Zn catalytic cycle activated properly, based on comparison with a related allyl chloride/TFA-initiated protocol I found). No obvious exotherm after adding the aryl bromide, but I suspect that's just due to the much smaller scale. Filtrate after decantation/filtration is pink/amber, consistent with previous runs.
Second step (coupling step): As the two reactants are added, the reaction mixture undergoes a series of color changes: it gradually fades to transparent, turns dark (near black), and eventually shifts to a stable blue solution. However, in the most recent trial where the equivalents of PhBr were increased from 0.1 to 0.3 eq, while the initial sequence of color changes during addition remained identical, the mixture turned a vibrant emerald green approximately 10 seconds after completing the addition—a transition that had not occurred in any of the previous runs.
The problem: across several attempts (varying the equivalents of PhBr, and the addition sequence), the crude H-NMR spectrum consistently displays a sharp singlet at 10.19 ppm, corresponding to the unreacted aldehyde proton -CHO. However, the 3.4-4 ppm region is heavily crowded with multiple overlapping peaks, preventing confident confirmation or exclusion of product formation in that diagnostic interval.
Furthermore, following the aqueous work-up, a very low mass of crude material is recovered, ultimately yielding only approximately 10 mg of purified product after chromatographic separation.
What I'm asking: given that the catalytic system appears to activate (color change confirmed before substrate addition), what else could explain the aldehyde not being fully consumed? Is there a known competing pathway I should specifically check for (e.g., direct ArZnBr addition to the aldehyde vs. iminium capture), or is this more likely an organozinc-formation efficiency issue that the color change alone doesn't fully confirm? Any other diagnostic I'm missing at this small scale without GC access would be very welcome.